Safety in the chemical process industry ppt download

The objectives of the study were to a gain an insight into the hazards inherent in the processes of manufacturing fertilizers, b evaluate their safety and health implications and c recommend preventive. Safety and health programs can help reduce these fatalities through a proactive approach to finding and fixing hazards before they cause injury, illness, or death. Safety in fertilizer industry was undertaken during 199495. Growth of chemical industries, both in developing and in developed countries, is predicted to increase. Hazard communication occupational safety and health. Center for chemical process safety aicheccps have jointly published evaluating process safety in the chemical industry. Professional ppt free slides are available for quality control personnel, site inspectors and boiler engineers. While using the high vapor pressure solvents and grinding of vegetable drugs e. Probabilistic safety assessment in the chemical and. In chemical process safety design, risk is understood in terms of the likelihood and consequences of incidents that could expose people, property, or the environment to the harmful effects of a hazard. The sache certificate program offers working engineers an easy way to access a selection of knowledge about chemical process safety. Chemical safety seems more complicated than civil, mechanical or electrical safety because each chemical has many properties, many process, many hazards and many controls. Probabilistic safety assessment in the chemical and nuclear. Chemical hazards and safety management in pharmaceutical industry.

Brock, secretary occupational safety and health administration john a. Ppt chemical handlinghazards powerpoint presentation. Based on the authors many years of experience in practicing safety assessment in industry and teaching students or professionals in this area, the topic of this book is seldom found on university curricula and many professionals do not have the knowledge required to interpret thermal data in terms of risks. Safety aspects in chemical hazards application of barrier creams before commencing the work has been found useful in protecting individuals from hazardous chemicals. This is due to several recent significant chemical accidents, increasing public awareness and skyrocketing liability and accident costs. This chapter discusses the definitions of the terms related to public safety and illustrates a few mathematical representations that help in calculation of risks, along with the shortcomings of mathematical forms. This will provide process safety awareness to the viewer. The process safety management standard targets highly hazardous chemicals that have the potential to cause a catastrophic incident. The csb conducts root cause investigations of chemical accidents at fixed industrial facilities. Headquartered in washington, dc, the agencys board members are appointed by the president and confirmed by the senate. Free ppt themes regarding large scale production are available on fppt. Safety through design in the chemical process industry.

Other provisions of the hazard communication standard require that all containers of hazardous substances in the workplace have appropriate warning and identification labels. This study guide is intended to accompany the video series safety in the chemical process industries. Since 1985, the center for chemical process safety ccps has been the world leader in developing and disseminating information on process safety management and technology. Chemical safety procedures and hazcom msds osha compliance. Winner of the standing ovation award for best powerpoint templates from presentations magazine. The purpose of this training module is to provide a working knowledge of oshas process safety management psm standard to small business owners and their employees, as well as to other. Process safety management is widely credited for reductions in major accident risk and improved process industry performance. Process safety management psm workplace training safetyinfo. Pearson offers special pricing when you package your text with other student resources. Texas chemical plant bears long history of environmental violations a texas chemical plant rocked by a series of explosions last month has a 02 petrochemical complex mega project starts up on time the sadara project in saudi arabia is the largest petrochemical complex 03 spain chemical explosion kills one, injures others. Nearmiss incident management in the chemical process. A formal style suits presentations catering to different.

Worlds best powerpoint templates crystalgraphics offers more powerpoint templates than anyone else in the world, with over 4 million to choose from. Chemical safety and hazard investigation board csb. Jan 24, 2017 process safety management introduction what is process safety. Any process or activity in relation to an industry which can cause material impairment to the health of the persons engaged in or connected therewith, or result in the pollution of the general environment compulsory disclosure of information by the occupier permissible limits of exposure of chemicals and. Through safety in each field is of equal importance, safety in chemical industry needs more attention because of its specific nature chemical safety seems more complicated than civil, mechanical or electrical safety because each chemical has many properties, many process, many hazards and many controls the state, pressure, temperature, process parameters etc, are also changeable. Originally developed as a supplement to the undergraduate curriculum, these courses serve as an excellent introduction or refresher in chemical process safety for working professionals. Process safety management is the proactive identification, evaluation and mitigation or prevention of chemical releases that could occur as a result of failures in processes, procedures, or equipment. Process safety managements goal is to eliminate processrelated injuries and incidents. Chemical laboratory safety university of sheffield. Items of daily use, such as computer parts and microprocessors are manufactured through these industrial units. Download industrial powerpoint templates and slide designs for presentations. Process safety management focuses on providing controls over operating procedures and practices, training, inspection, and process modificationcrucial factors involved in most major incidentsas well as focusing on indepth phr programmes. Process safety management psm module two overview of. Pendergrass, assistant secretary 1986 osha 3091 material contained in this publication is in the public domain and may be reproduced, fully or partially, without permission of the federal.

Through the safety in each field is of equal importance, safety in the chemical industry needs more attention because of its specific nature. Chemical hazards and safety management in pharmaceutical. Chemical handling safety training powerpoint presentations. Working with them safely requires proper controls, equipment, and behavior. Powerpoint slides for chemical process safety pearson. Theyll give your presentations a professional, memorable appearance the kind of sophisticated look that todays audiences expect. A managers guide to quantitative risk analysis, published in 1989 by cma. Process safety management psm module two overview of the psm rule july, 2010 adapted from state of ohio dept. Overview of 5m mission, man, management, machine, medium model 73 c. History i early to 5,000 bc first industrial chemical process. Probabilistic safety assessment psa is an analytical method to protect public health and safety. The book is written with a balanced and comprehensive approach towards chemical process safety, involving hazards, both of materials and processes. In the last 50 years the chemical process industries have moved to large, world scale plants.

Think about health and safety powerpoint presentation. The sds is a summary of the important health, safety, and toxicological information on the chemical or the mixtures ingredients. Ccps, an industry technology alliance of the american institute of chemical engineers aiche, has published over 80 books in its process safety guidelines and process safety concepts series, and over 100 training modules. Canada guidance on regulatory processes for hazardous products in the workplace. Hazards, as defined by the center for chemical process safety of the american institute of chemical engineers, are po. Safety measures in chemical process industries free download as word doc. Chemical laboratory safety additional information where to start before looking at this presentation, ensure that you have watched the one on general laboratory safety what are the additional hazards from chemical materials. Process safety is a very common and used topic in the chemical industry. Mi includes equipmentassets such as pressure vessels, storage tanks. If the spilled material is flammable, extinguish all open flames. Case 21 eliminating exposure to hazardous chemical. Risk assessment is a process involving several steps. Mi is 1 of the 14 elements included in the osha process safety management standard. Benchmarks for world class safety through design symposium.

Many other chemicals used in industrial and laboratory settings can. Jan 22, 2014 contents of the powerpoint on industrial hazards and safety measures include. Within the chemical and process industries, analysis of nearmiss management has been limited. It includes analysis of hazards in plants in order to further explain the preventive and protective measures along with management involvement and safety audits to the readers. Introduction safety is becoming an increasingly important activity in the chemical industry. Iffcoaonla has identified this as a major thrust area since. For this reason, francis stoessel adopts a unique systematic howtodo approach. Identification of hazards and employing protective measures to control the hazards are important to protect the people from their consequences. Occupational health and safety in chemical industries in. An understanding of the potential hazards and precautions required in handling of chemicals is of outmost importance in preventing exposure to chemicals and. Chemical hazards are a major occupational health and safety ohs issue in pharma industry.

Sanders, chemical process safety, butterworthheinemann 1999 9262011 metuncc 18. Nearmiss incident management in the chemical process industry. Industrial hazards and safety precautions a concise. Contents of the powerpoint on industrial hazards and safety measures include. Originally developed as a supplement to the undergraduate curriculum, these courses serve as an excellent introduction or refresher. If you know the cas number of a chemical you can easily get the msds on net. In order to ensure chemical safety in the workplace, information about the. The most detailed study of nearmiss management in the chemical industry known to us is the thesis. Dec 15, 2011 management is supposed to provide all safety controls as defined in msds and operators have to follow all precautions and use ppes.

I am a chemical engineer with experience in areas of manufacturing and projects, besides many others related to heavy industries. Arial times new roman wingdings arial black radial chemical laboratory safety where to start what are the additional hazards from chemical materials. Toxic substances solvents corrosives flammables irritants carcinogens teratogens mutagens explosives radiation and many. Chemical safety board csb is an independent, nonregulatory federal agency that investigates the root causes of major chemical incidents. Riskbased process safety design chemical processing.

The agency was created under the clean air act amendments of 1990. Free industrial plant powerpoint template is useful in demonstrating the working principle of oil refineries, chemical plants, and industrial processes. Mechanical hazards a mechanical hazard is any hazard involving a machine or process. Process safety generally refers to the prevention of unintentional releases of chemicals, energy, or other potentially dangerous materials during the course of chemical processes that can have a serious effect on the plant and environment. Safety is becoming an increasingly important activity in the chemical industry. Managing process safety abstract process safety incidents have resulted in thousands of deaths, severe environmental damage, and massive property and business losses. Incidents continue to occur in various industries that use highly hazardous chemicals which may be toxic, reactive, flammable, or explosive, or may exhibit a. In this context, it is recognized that the assessment and management of risks from exposure to chemicals is among the highest priorities in pursuing the principles of sustainable development. Chemical handling poster from the field, to the lab, to the plant and beyond, chemicals abound in oil and gas related industries.

Every chemical has a unique identification number which is known as cas number chemical abstract service. Sample safety manual hindi english for chemical industry archive safety slogans very useful for everyone pdf download archive dip. The csb is an independent federal agency charged with investigating industrial chemical accidents. Ppt chemical process safety powerpoint presentation, free. Sep 26, 2009 safety and health in chemical industries 1. Standards for workplace safety industrys voice for. May 21, 2014 the book is written with a balanced and comprehensive approach towards chemical process safety, involving hazards, both of materials and processes. Chemical process safety powerpoint ppt presentation.

Prentice hall international series in the physical and chemical engineering sciences includes bibliographical references and index. Process safety involves, for example, the prevention of leaks, spills. Guidelines for auditing process safety management systems ccps center for chemical process safety on. According to ccps, an incident is reported as a process safety incident if it meets all four criteria process involvement, above minimum reporting threshold, location and acute release. Chemical spills the following actions must be taken in the event of a chemical spill. Our mission is to drive chemical safety change through independent investigations to protect people and the environment. Introduction to safety in chemical process industry.

Toxic corrosive chemicals, fire explosions and personnel falling into accident are major health and safety hazards encountered in the operations of chemical and pharmaceutical industries. Process safety management introduction what is process safety. Process safety practices and formal safety management systems have been in place in some companies for many years. Process safety is usually seen as the responsibility of process safety or chemical safety experts. The chemical inventory, safety data sheets and labels are critical when it comes to working safely with hazardous chemicals, but what brings it all together is the training and information your company is required to. Chemicals safety awareness is among the highest topic discuss in chemicals industries. Pharmaceutical industrial safety and precautions authorstream. Covers all chemicals, including pure substances and mixtures harmonized criteria for classification of health, physical, and environmental hazards 16section safety data sheet harmonized pictograms, signal words, and hazard statements for labels updating and maintenance of the ghs by. Generally, an ebook can be downloaded in five minutes or less. Sache certificate program chemical process safety in the. Mechanical integrity mi can be defined as the management of critical process equipment to ensure it is designed and installed correctly and that it is operated and maintained properly. Safety measures in chemical process industries risk risk. Root causes are usually deficiencies in safety management systems, but can be.